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12.5 Tons/hour Extruded Single Feed Raw Material Powder Production and Processing Project

Date: 01/11/2021 08:45:14 From: feed-pellet-plant.com Clicks:

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Puffing processing is a new technology for feed processing. After the feed materials are puffed, the flavor and palatability increase, which can stimulate the appetite of animals. At the same time, the degree to which the long-chain structure of organic matter such as protein and fat becomes short-chain structure is increased, and it becomes more digestible. This project is a new feed construction and processing project that produces 90,000 tons of extruded single feed raw material powder per year. The feed raw material powder produced by the project is sold in a feed factory to process and produce extruded feed.

12.5 Tons/hour Extruded Single Feed Raw Material Powder Production and Processing Project
12.5 Tons/hour Extruded Single Feed Raw Material Powder Production and Processing Project

1. Overview of Extruded Single Feed Raw Material Powder Production and Processing Project

(1) Project name: A construction project for the annual production of 90,000 tons of extruded single feed raw material powder

(2) Daily output: 300 tons per day extruded single feed raw material powder production line project

(3) Hourly output: 12.5 tons/hour of extruded single feed raw material powder production and processing project

(4) Project nature: new construction

(5) Construction content: The total area of ​​the project is 3800m2, of which the existing production workshop area of ​​Lease Kaimen Company is 1296m2, the newly-built office building (movable board structure), the second floor area is about 120m2, and the raw material storage yard (ie round The silo covers an area of ​​about 400m2 (arranged with 4 600-ton silos) and the vehicle parking and transfer area is about 1984m2. At the same time, the staff's board and lodging rely on the existing Kaimen company.

(6) Total investment: 6 million RMB, of which environmental protection investment is 540,000 RMB, accounting for 9% of the total investment.

2. Composition of Extruded Single Feed Raw Material Powder Production and Processing Project

This project consists of main engineering, auxiliary engineering, environmental protection engineering, public engineering and storage and transportation engineering. For details, see Table 1-1.

Table 1-1 List of main construction project composition of the project

Serial number name Building area (m 2 ) Remarks
structural work Production area 1000 Lease the existing production workshop of Kaimen Company, the production area is arranged on the north side of the workshop
Auxiliary engineering office 120 On the 2nd floor, build a movable board room structure, located on the southeast side of the workshop
Staff board and lodging / Relying on Kaimen Office Building
Storage and Transportation Engineering Raw material storage yard Covers an area of ​​about 400m 2 4 silos are arranged, located on the northeast side of the workshop
Pile yard 296 Lease the existing production workshop of Kaimen Company, the storage yard is arranged on the south side of the workshop
transport Transportation method: a. Road transportation is used for transportation outside the factory; b. Cars and forklifts are used for transportation within the factory. Transportation equipment: The transportation inside and outside the project is carried by social transportation capacity.
Environmental Engineering Domestic sewage and scrubbing wastewater Relying on Kaimen's existing sewage treatment facilities
Production area dust After being collected by the matching pulse dust removal device, it is discharged to the outside of the exhaust cylinder of no less than 15m
Automobile exhaust Low speed operation, strengthening vehicle management, etc.
Mechanical equipment noise Sound insulation, shock absorption and greening, etc.
Temporary storage place for general solid waste and hazardous solid waste The general solid waste and hazardous solid waste temporary storage site is located in the southwest corner of the workshop. The general solid waste temporary storage area is 10m 2 and the hazardous waste temporary storage area is 5m 2 .
Public works Water supply Relying on Kaimen's existing water supply pipeline
powered by Relying on Kaiman’s existing power grid
steam Supplied by Huaneng Power Plant
Relying on engineering Water supply Relying on Kaimen's existing water supply pipeline
powered by Relying on Kaiman’s existing power grid
Domestic sewage treatment Relying on Kaimen's existing sewage treatment facilities
Staff board and lodging Relying on the existing canteen dormitory of Kaimen Company

Table 1-2 List of technical and economic indicators of the proposed project

Serial number project unit Quantity Remarks
1 total land area m 2 3800  
2 Labor quota people 20  
3 Work system d/a 300 24 hours a day
4 Total investment Ten thousand RMB 600  

3. Consumption of Main Process Equipment and Raw and Auxiliary Materials

(1) The main production equipment of the project is shown in Table 1-3.

Table 1-3 List of main production equipment

Serial number Equipment name Specification model unit Quantity Remarks
l Grain screening equipment Complete screening set 2 Screening process, with lifting device
2 grinder AHZC0690 station 4 Crushing process, with lifting device
3 Fish Feed Pellet Extruder EXT225SOY-EH station 2 Puffing process, with lifting device
4 Cooler Round plate cooling-10 tons station 2 Cooling process, with lifting device
5 Baler   station 2 Packing process, airtight
6 Silo 600 tons A 4 Temporary storage of raw materials, with lifting device
7 Pulse dust removal device WMK-10B type station 8 Dust removal, supporting fan
8 Air compressor   station 1  
9 Forklift   station 1 Transfer equipment in the factory
10 Forklift   station 1 Transfer equipment in the factory

(2) The main raw and auxiliary materials and energy consumption of the project

According to the information provided by the construction party, the main raw and auxiliary materials of this project are soybean, corn, rapeseed, etc. See Table 1-4 for details.

Table 1-4 Main raw and auxiliary materials and consumption

Serial number name unit Annual consumption Factory most
large storage capacity
Storage method source
l Soybeans Ten thousand tons 8 1200 2 600-ton silos Hunan, Hubei and Henan
2 corn Ten thousand tons 1 600 1 600-ton silos Henan, Hubei
3 Rapeseed Ten thousand tons 0.5 600 1 600-ton silos Hunan, Hubei and Inner Mongolia
4 Packing bag /A 90000 10000 workshop local
5 Electricity KW.h/a 100,000 Mainly used for energy supply for production equipment in the factory Municipal grid
6 fresh water m 3 /a 960 Domestic water and workshop clean water Municipal water pipe network
7 steam t/a 1900 Heat source for puffing process Huaneng Power Plant Steam

4. Product Solution of Extruded Single Feed Raw Material Powder Production and Processing Project

The project products are puffed soybean meal, puffed corn meal and puffed rapeseed meal. The product plan is shown in Table 1-5.

Table 1-5 Project product plan table

Serial number product unit Yield Remarks
1 Puffed soybean meal Tons/a 759000 100kg/bag, the maximum processing capacity in the factory is 1000 tons
2 Puffed corn flour Tons/a 9700 100kg/bag, the maximum processing capacity in the factory is 500 tons
3 Puffed rapeseed powder Tons/a 4600 100kg/bag, the maximum processing capacity in the factory is 200 tons

5. Process Flow of Extruded Single Feed Raw Material Powder Production and Processing Project

Brief description of production process:

(1) Screening: The impurities in soybeans, corn and rapeseed not only affect the quality of products, but also directly affect the processing equipment and personal safety. In severe cases, the entire equipment may be destroyed and the smooth progress of product production should be affected. Clear in time. The cleaning equipment is mainly screening. According to the difference of the particle size, width, thickness and other aspects of the material particles, some of them pass through the screen surface to become under-the-screen objects, and the other part remain on the screen surface to become over-screen objects, thereby making materials and impurities Separation to achieve the purpose of removing impurities. The screening equipment removes large and long debris such as grass, straw, hemp rope, paper pieces, soil blocks, leaves, sticks and other debris in the raw materials. The screening process is completely closed, and qualified raw materials after screening are lifted into the silo for temporary storage. The main pollutants in the raw material screening section are the removed impurities and equipment noise.

Screening
Screening

(2) Crushing process: the screened material enters the crusher from the silo through the feeder and is crushed by the impact of the hammer (the hammer crusher is used for the crushing of the raw material, and the material is crushed by the impact of the high-speed rotating hammer) , The material smaller than the mesh is quickly discharged from the crusher under the negative pressure of the dust collector to achieve the purpose of crushing. The particle size of the crushed material is about 01-3mm. The purpose of crushing is to improve the quality of subsequent processes and improve work efficiency. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being treated by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.

(3) Heating puffing: The method of item puffing is wet puffing, which is a gelatinization process under the combined effects of moisture, heat, mechanical shear, friction, kneading and pressure difference. The puffing heat source of the project is the steam provided by Huaneng Power Plant. When the powder is mixed with steam, the powder particles begin to absorb water and expand. When passing through the puffing cavity, the rapidly rising temperature and the kneading of the spiral blades accelerate the absorption of water by the mesh bag starch particles. The structure begins to disintegrate, the hydrogen bond breaks, and the expanded starch granules begin to rupture and become a viscous melt. Due to the sudden pressure drop at the exit of the extruder, the steam (moisture) is instantly lost, causing a large amount of expanded starch granules to collapse. Solution, starch gelatinization. High temperature, high pressure and mechanical shearing make the starch gelatinization more thorough than the starch produced by other processing methods. Generally, the gelatinization degree can reach 90%-100%. Compared with the conventional cooking process, the plant cell wall can be broken. The starch chain is shorter, which improves the digestibility more effectively, and the expanded material becomes crystalline particles. The main pollutants of the puffing process are dust and equipment noise. Puffing is carried out in a closed airtight equipment, and the dust is discharged after being treated by a pulse dust collector.

Extruder
Extruder

(4) Cooling of extruded material: In the process of extruding, a large amount of heat is generated due to the introduction of high temperature and high humidity steam while the material is squeezed, which makes the temperature and humidity of the extruded particles higher. For adhesion and mildew, the moisture must be reduced to below 14%, and the temperature must be lowered to below 8°C higher than the air temperature. Air cooling is used for project cooling, and the extruded material is cooled by the air sent by the fan. In this process, because the extruded material is crystalline particles, no dust will be generated during the cooling process, and the main pollution process is equipment noise.

(5) Crushing: The cooled material enters the pulverizer through the impeller feeder, and the further pulverized pellets are conveyed by the screw conveyor and lifted to the temporary storage bin by the bucket elevator. The purpose of pulverization is to increase the material The specific surface area can improve the utilization rate of subsequent feed production and increase the contact area of ​​digestive enzymes with the raw materials; reduce the energy consumption of chewing during the animal feeding process, which is beneficial to increase the feed return. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being treated by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.

(6) Packaging: Finally, according to market demand, the crushed powder is packaged in plastic bags in the packaging room into finished products for sale.

Packing Machine
Packing Machine

Advancement of process flow and equipment: The process used in the project is common in the domestic industry and has been in actual production for many years. The product quality can meet the requirements and is advanced. At the same time, during the production process of the project, the feeding and discharging processes are automatically and sealed by the machine, and the project only performs simple crushing and puffing of raw materials, and does not involve the addition of feed additives. The raw material screening and material transportation of the project are all carried out in a closed environment of the complete set of equipment, and the equipment used for crushing and puffing is also an integrated equipment, so it can ensure the entire closed type of the material transportation process. The production line of the project is a complete set of equipment equipped with a pulse bag filter, and the exhaust gas is discharged through a 15m high exhaust cylinder after pulse dust removal.

6. Labor Quota and Work System of Extruded Single Feed Raw Material Powder Production and Processing Project

The project has a fixed staff of 20, including 2 managers and 18 production workers. The annual operating time is 300 days, working 24 hours a day in a three-shift system, and all employees rely on the company for board and lodging.

The above is the article for you: 12.5 Tons/hour Extruded Single Feed Raw Material Powder Production and Processing Project. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: sales@cnrichi.cn

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