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Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

Date: 01/11/2021 08:40:14 From: feed-pellet-plant.com Clicks:

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At present, the feed industry has become an indispensable and important industry in my country's national economy. It leads the planting industry on one side and the breeding industry on the other, which has played an irreplaceable role in improving people's living standards. The project intends to import high-quality feed wheat from Kazakhstan, Russia and Australia as raw materials, which will be processed into concentrated feed and sold in the domestic market, which will have great competitiveness and good economic benefits.

Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed
Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

1. Overview of the Construction Project of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

2. Construction Content of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

This project is planned to be built in Yueyang Chenglingji Free Trade Zone. The planned total land area of ​​the project is 33195m2, the net land area is 33195m2, and the total construction area is 7497.28m2. The project is mainly composed of production workshops, finished product warehouses, silo areas, scientific research buildings and auxiliary rooms.

The main economic and technical indicators of this project are shown in Table 1-1:

Table 1-1 List of main economic and technical indicators

project unit Quantity
Total planned land area m 2 33195
Net land area m 2 33195
Total surface area m 2 7,497.28
among them Finished warehouse building area m 2 2031.46
Silo building area m 2 2,696.62
Building area of ​​production workshop m 2 841.64
Building area of ​​equipment room m 2 160
Construction area of ​​research building m 2 1,667.56
Concierge room construction area m 2 100
Volume rate   1.0
Green area rate % 5.8

The construction content of the project is shown in Table 1-2.

Table 1-2 List of project construction content

Engineering category Single project name Engineering Content Remarks
structural work Production workshop A 4F building, located in the middle east of the plant, next to the finished product warehouse, with a construction area of ​​841.64m 2 A total feed production line is set up, consisting of feed cleaning, screening, crushing, mixing and packaging equipment
Storage and Transportation Engineering Finished product warehouse 1F, located in the northeast of the factory, with a construction area of ​​about 2031.46m 2 Mainly used to store project products
Silo area Bit to plant the southeast corner , the construction area of about 2699.62 m 2 Composed of 6 large silos and two small silos, mainly used for the storage of raw and auxiliary materials
Raw and auxiliary material transportation The raw and auxiliary materials are temporarily stored in the silo area, and then transported to the production workshop by the elevator in the closed conveying equipment The silo and the production workshop are connected by airtight conveying equipment
Public auxiliary project Research Building A 3F building, located in the north-central part of the factory, with a construction area of ​​1667.56m 2 The scientific research building is mainly used for office scientific research, and the scientific research is mainly for simple physical component analysis of products, and no toxic and harmful chemical reagents are produced.
Guard room 1F, located in the north-central part of the factory, with a construction area of ​​100m 2 /
equipment room 1F, located in the northwest of the factory, with a construction area of ​​160m 2 /
powered by Municipal pipe network power supply /
Drainage Municipal tap water pipe network; rain and sewage diversion drainage method. /
Environmental Engineering Waste gas treatment facilities 4 air collecting hoods + 4 pulsed dust collectors + 4 exhaust pipes 15m high ; workshop exhaust fan Each pulse dust collector is separately equipped with a 15 -meter high exhaust tube
Noise control facilities Equipment shock absorption and sound insulation /
Wastewater treatment facilities After pretreatment in septic tanks, domestic sewage enters the Xingang District Wastewater Treatment Plant (Xianggu Port Wastewater Treatment Plant) along the sewage pipe network of the park and finally enters the Yangtze River Before the local pipeline network is connected to the sewage treatment plant , this project shall not be put into operation .
 
Solid waste treatment facilities trash can Dispose of properly
Greening 1925.31m 2 Park greening construction

3. Main Equipment of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

Table 1-3 List of main equipment

Serial number Equipment and facility name Specification model Quantity unit Remarks
1 Feeding port assembly 6m*17m 1 Zong Raw material receiving process
2 Hoist derrick 2.5m×2.5m×37.5m 1 A Raw material receiving process
3 Hoist TDTGk60/33 1 station Raw material receiving process
4 Powerful rotary iron remover 80 series 1 station Raw material receiving process
5 Scraper conveyor TGSP32 2 station Raw material receiving process
6 Scraper conveyor TGSP35 4 station Raw material receiving process
7 Scraper trestle 1.5m×2m×39.0m 1 A Raw material receiving process
8 Scraper trestle 1.5m×1.2m×105m 1 A Raw material receiving process
9 Silo (large) Φ14.6×H19M 6 seat Raw material receiving process
10 Silo (small) Φ6.37×H8.28M 2 seat Raw material receiving process
11 Bucket elevator TDTG50/28 3 station One set for feeding, mixing and crushing processes in the workshop
12 Cylindrical cleaning screen TCQY100 1 station Workshop feeding process
13 Pulse dust collector TBLMY63 3 set One set of feed cleaning process and two sets of crushing process in workshop
14 Ingredients warehouse 28m³ 4 station Mixing process
15 Screw feeder TLSUw25 1 station Mixing process
16 Batching scale 2000 kg/batch 1 station Mixing process
17 Scraper conveyor TGSSP25 2 station Mixing process
18 Single roller double paddle mixer SLHJ4A 1 station Mixing process
19 Impeller feeder TWLY25*100 2 station Crushing process
20 Beyond the micro pulverizer SWFP66*100D 2 station Crushing process
twenty one Smash fan 5-48-6.3C 2 station Crushing process
twenty two silencer XSQ610 2 station Crushing process
twenty three Material sealing screw conveyor TLSUF32 2 station Crushing process
twenty four Finished product warehouse 30m³ 2 station Finished product packaging process
25 Double scale bucket electronic packing scale JSC100 2 station Finished product packaging process
26 Belt conveyor sewing machine Head column GK35-6A, GP6000 2 station Finished product packaging process
27 Dust removal fan 4-72-4.5A 1 station Finished product packaging process
28 Pulse dust collector TBLMY15 1 station Finished product packaging process
29 Electronic packing scale (JSC100) 2 station Finished product packaging process
30 Belt conveyor sewing machine GK35-6A 2 station Finished product packaging process
31 Inverted bag conveyor DD-I 2 station Robot palletizing process
32 Curved conveyor ZW-GT 1 station Robot palletizing process
33 Climbing conveyor PDSS60 2 station Robot palletizing process
34 Roller shaping machine ZX-GTD 2 station Robot palletizing process
35 Square roller shaping conveyor ZX-FG 2 station Robot palletizing process
36 To be coded conveyor DM-II 2 station Robot palletizing process
37 Palletizing robot CP130 1 station Robot palletizing process

The equipment selected for this project belongs to the well-known domestic pellet machinery and equipment manufacturer-Richi Machinery, which has the advantages of reliable performance, high degree of automation, and easy operation.

4. Project Energy and Material Consumption

The main raw and auxiliary materials of this project are imported wheat and domestic soybean meal and corn. The consumption of raw and auxiliary materials is shown in the table below:

Table 1-4 Raw material and auxiliary material consumption table

Serial number Types of name Annual consumption unit Source and mode of transportation storage
1 raw material wheat 25 Ten thousand tons Import, rail or water transportation Silo
2 Accessories Soybean meal 3 Ten thousand tons Domestic, railway or automobile transportation Silo
3 corn 2 Ten thousand tons Domestic, railway or automobile transportation Silo

5. Product Solution

The product scheme of this project is shown in the table below.

Table 1-6 List of product solutions

name Quantity Remarks
feed 300,000 t/a The feed product of this project is simply crushed and mixed semi-finished feed. The product of this project is sold to other feed companies for further processing before entering the market.

Product specifications: 70kg/bag (bag), 60kg/bag (bag).

6. Construction Plan of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

The project is scheduled to start at the end of December 2017 and be completed in August 2018. The construction period is 8 months.

7. Work System and Labor Quota of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

The project’s labor quota is 30, working shift system: 8-hour 2-shift system, with 300 working days per year, all without food and lodging in the factory.

8. Process Flow of Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed

The product of this project is a semi-finished feed, only simple mixing and crushing processing, no granulation and other processes. The products of this project are sold to other feed companies for further processing before entering the market.

Brief description of process flow:

(1) Storage of raw and auxiliary materials

After wheat, soybean meal, corn and other materials come to the factory area, the car dump or manual unloading enters through the feeding port, and then passes through the underground scraper conveyor, hoist, rotary force iron remover, silo upper scraper and other conveying equipment. The materials are then divided to various silos.

(2) Feeding and cleaning process

The raw and auxiliary materials are temporarily stored in the silo area, and are transported to the production workshop by a hoist in a closed conveying equipment. The purchased raw materials contain a certain amount of impurities, so they need to be cleaned up before entering the production equipment. And magnetic separation equipment is mainly used. The screening equipment mainly removes long and large impurities such as stones, mud and sack pieces in the raw materials. The magnetic separation equipment mainly removes iron impurities.

(2) Measuring and weighing

The cleaned materials are measured by the electronic batching scale according to the proportion required by the formula and then enter the next step.

(3) Mixing process

According to the requirements of the formula, various raw materials participating in the ingredients are measured and weighed into the mixer to be uniformly mixed. The mixing process is carried out in a closed mixer. The main pollutant is the noise of the mixing equipment.

(4) Crushing process

Due to the large particle size of raw materials such as soybean meal, it is necessary to crush them to meet the production requirements so that they can be turned into powdered materials. The crushed raw materials are lifted to the silo for temporary storage by an automatic elevator. The main pollutants in the crushing process are dust and equipment noise. The crushing is carried out in a closed crusher, and the dust is discharged after being treated by a pulse dust collector; the crushing equipment is equipped with a shock-absorbing foundation and a muffler.

Crusher
Crusher

(5) Packaging and warehousing process

The mixed and crushed materials are transported to the silo by the elevator and passed through the automatic packaging machine, where they are packed into storage. The packaging process is equipped with pulse dust removal equipment to deal with the dust generated during the packaging process.

The above is the article for you: Production and Processing Project of 300,000 Tons of Powdered Cattle Sheep Pigs Chickens and Fish Feed. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: sales@cnrichi.cn

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