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Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons

Date: 01/11/2021 08:35:14 From: feed-pellet-plant.com Clicks:

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Oil, meat meal, and bone meal are animal protein feeds that are processed by high-temperature cooking, sterilization, degreasing, drying, and crushing by using residual bones, minced meat, fat and other by-products remaining in the process of cutting edible animal meat as raw materials. Its main components are phospholipids (brain, lecithin, etc.), inorganic nitrogen (urea, creatine, etc.), rich in vitamin B12, niacin, choline and other substances. It is a good animal feed with attractiveness Strong, good palatability, high digestibility, high energy, high protein, and pollution-free characteristics, can promote the growth of livestock and poultry, increase the daily gain of pigs and the egg production rate of poultry, replace part of the fish meal, reduce costs and increase benefits , All kinds of livestock and poultry feed pellet production line, pets feed pellet production line, aquatic feed pellet production line can be used. 

Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons
Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons

1. Project Construction Overview of Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons

(1) Construction Scale and Content:

Purchase 6 sets of boilers, crushers, cooking pots, crushers, mixers, etc., using residual bones, minced meat, fat and other by-products remaining in the process of cutting edible animal meat as raw materials, and undergo high-temperature cooking, sterilization, and degreasing , Drying, crushing and other processes, with an annual output of 20,000 tons of animal feed such as fat, meat meal and bone meal. The product plan of the project is shown in Table 1-1, and the layout of the plant area is shown in Table 1-2.

Table 1-1 Project product plan

product name Design scale Annual working hours
Feed ingredients oil 7500t/a 2400h
Feed ingredients meat meal 7500 t/a
Meat and Bone Meal 5000 t/a

Table 1-2 Layout of the project

Name of structure Floor area (m 2 ) Building area (m 2 ) Remarks
Production workshop 3820 3820 1F
Cold storage 180 180 1F
warehouse 1500 1500  
Office and auxiliary rooms 500 500  

(2) Main Raw and Auxiliary Materials

Table 1-3 Main raw and auxiliary materials consumption of the project

Serial number name unit Annual consumption Remarks
1 By-products such as residual bones, minced meat, fat, etc. t/a 25000 Solid state, outsourced
2 Biomass particles t/a 800 Solid state, outsourced

(3) Main Equipment

Table 1-4 List of main equipment

Serial number Equipment name amount Remarks
1 Biomass thermal oil furnace 1 2400kw
2 Crusher 2  
3 Preheat pot 2  
4 Cooking pot 6  
5 Filter 1  
6 Oil press 4  
7 Mixer 1  
8 grinder 3  
9 Packet machine 3  
10 compressor 1  
11 Condenser 2  
12 Packet machine 1  

(4) Labor Quota and Work System

During the project operation period, the company arranges production according to orders. After the project is completed, a total of 21 labor force will be set up, all of which are farmers around the project. The project does not provide food and lodging. The company's work system implements a one-shift system with 8 hours per shift and 300 days of work throughout the year.

(5) Public and Auxiliary Works

Table 1-5 Public works table

category Construction name Project scale/treatment measures Remarks
structural work Production workshop 3820m 2 New
Auxiliary engineering Office buildings and auxiliary rooms 500m 2 New
Public works Water supply The water consumption of the whole plant is 1315t/a From the regional water supply network
drain The sewage volume of the whole plant is 1047t/a -
powered by 1,660,500kwh/a Supplied by the regional grid
Environmental Engineering Wastewater treatment 1 sewage treatment station Compliance takeover
noise Select low-noise equipment, rationally layout, and take measures such as sound insulation, vibration reduction, and noise reduction for high-noise equipment Discharge
Waste gas treatment 1 set of cyclone + bag filter (boiler), 1 set of "UV photolysis + activated carbon adsorption" Discharge
Solid waste treatment Waste packaging Sale after collection
sludge Entrust the sanitation department to handle
Domestic garbage
dust
Waste activated carbon Entrust a qualified unit to handle
Ash Entrust the sanitation department to handle

2. Process Flow of Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons

The raw materials are taken out of the cold storage (enterprise construction, refrigerant is R404A) and crushed by a crusher. The crushed raw materials are sent to two pre-heating pots by the conveying equipment for pre-heating. After the raw materials become pasty, the raw materials are sequentially pumped Suction into the cooking pot for cooking, the required temperature is about 150 degrees (specific requirements depend on the raw material) and cooking for about 4 hours, and then the oil and residue are discharged from the bottom of the cooking pot for oil and residue separation. Generally, the oil and residue are 42 %, 15% of the oil residue is filtered out, and then the grease is filtered by a filter, the residue in the grease is filtered out for a certain period of time, and then sucked into the oil storage tank with an oil pump for sale. Then the separated oil residue is crushed by a crusher and then sent to the oil press for secondary degreasing by a conveying device. During the secondary degreasing process, the oil yield rate is 20%, and the yield rate of semi-finished meat meal and bone meal is 70%. After the second degreasing, it is conveyed by a scraper conveyor. During the conveying process, the compressed cake is cooled by natural air cooling, so that the finished material reaches a suitable temperature condition for storage. After being air-cooled and dried, it is transported to the flour mixer for pulverization and screening, and then the meat meal and bone meal after screening are divided, packaged, inspected, and stored.

The above is the article for you: Animal Feed Processing Production Line Project With an Annual Output of 20,000 Tons. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: sales@cnrichi.cn

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