25 Tons/hour Large Cattle and Sheep Feed Pellet Production Line Project

Date: 12/03/2020 08:32:55 From: feed-pellet-plant.com Clicks:

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The project is located in Shanxi, China. The project is a 25 tons/hour large cattle and sheep feed pellet production line. The design is to produce 400 tons of feed pellets per day and 120,000 tons of feed pellets per year. The actual production capacity is relatively small, 6,000 tons per year. The feed factory project can produce various animal feeds such as cattle feed, sheep feed, pig feed, chicken feed, horse feed, and rabbit feed.

Large Cattle and Sheep Feed Pellet Production Line Project

1.Basic Situation of 25 Tons/hour Cattle and Sheep Feed Plant

Project name: Construction project of feed production line with an annual output of 120,000 tons;

Project nature: new construction;

Designed production capacity: 120,000 tons/year, 400 tons/day, 25 tons/hour

Construction scale: annual output of 120,000 tons of feed; area: 11796m2;

Labor quota: 25 people;

2. Project Content and Scale

The project covers an area of 11769 m2, with a total construction area of 7,700 m2. The main construction content includes: premixed feed production workshop, pellet feed production workshop, raw material warehouse, finished product warehouse, office laboratory building, staff dormitory, canteen and other related supporting facilities.

The specific project composition and changes before and after are shown in Table 2-1.

Table 2-1 Project composition table

project name	Engineering Content	EIA and construction content regulation mode	Actual construction content and scale	Variability
structural work	Main workshop	6 floors (including the negative one), frame structure, 1600m ²	6-story (including the negative one) frame structure, 1600m ²	It has been completed, no change of
Public works	Water supply and drainage	Collecting rainwater; no production waste water discharge	Collecting rainwater; no wastewater discharge discharge	It has been completed, no change of
	powered by	Power distribution room 38m ² , Fuping County, powered by the power supply	Power distribution room 38m ² , power supply from Fuping County Power Supply Station	It has been completed, no change of
	traffic	Cement pavement	Cement pavement	It has been completed, no change of
Supporting project	Raw material library	Brick-concrete structure, 2800m ²	Brick-concrete structure, 2800m ²	It has been completed, no change of
	Core material library	Brick-concrete structure, 800m ²	Brick-concrete structure, 800m ²	It has been completed, no change of
	Finished product library	Brick-concrete structure, 600m ²	Brick-concrete structure, 600m ²	It has been completed, no change of
	Boiler Room	Brick-concrete structure, 100m ²	Brick-concrete structure, 100m ²	It has been built to replace coal-fired boilers to coal gas steam heat source unit
Auxiliary engineering	Office Laboratory Building	2-story brick-concrete structure, construction area of about 900 m ²	2-story brick-concrete structure, construction area of about 900 m ²	It has been completed, no change of
	Employees places homes, canteens	Brick-concrete structure, building area is about 800 m ²	Brick-concrete structure, building area is about 800 m ²	It has been completed, no change of
	Air compression system	set	set	It has been completed, no change of
Environmental Engineering	Solid waste	Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, boiler ash centralized collection facilities, etc.	Large miscellaneous (solid inorganic matter, crushed stone and other impurities), domestic garbage, hazardous waste centralized collection facilities, etc.	Completed, remove the boiler ash collection point and add a temporary storage room for hazardous waste
	Exhaust	Boiler dust collector, bag dust collector for each production link, etc.	Bag dust collectors in each production link, etc.	Has been completed, replace the gas fired boiler steam heat source, heat from the off-gas exhaust pipe discharging out of the room
	Waste water	Anti-seepage dry toilets are set up in the living area, and manure and sewage are used for retting	Living area located seepage aqua, dung water for compost	It has been completed, no change of
	noise	Damping the foundation and building a sound insulation room	Damping the foundation and building a sound insulation room	It has been completed, no change of

3. Engineering Equipment of 25 Tons/hour Cattle and Sheep Feed Plant

According to the site survey, the actual equipment of the project and the comparison of the equipment in the EIA stage are shown in Table 2-2.

Table 2-2 The main equipment of the project

Equipment name	Quantity
Raw material cleaning storage system
Discharge slot	1	station
Scraper conveyor	2	set
Bucket elevator	1	station
Permanent magnet cylinder	2	station
Double cleaning screen	2	station
Pneumatic gate	17	station
Silo	3	station
Leveler	6	only
Temperature measuring cable	3	set
Ventilator	6	station
Main workshop raw material receiving system
Pellet raw material feeding port	2	A
Scraper conveyor	2	station
Bucket elevator	2	station
Permanent magnet cylinder	2	station
Cylindrical cleaning screen	1	station
Rotary distributor	1	station
Rotary distributor	1	station
Cone powder sieve	1	station
Pulse dust collector	1	station
Dust removal fan	1	station
Crushing system
Powder bin	6	station
Leveler	12	only
Pneumatic gate	6	station
Buffer bucket	2	station
Feeder	2	station
grinder	2	station
Bag filter	2	station
Dust removal fan	2	station
Seal screw conveyor dryer	2	station
Hoist	2	station
Rotary separator	2	station

4. Layout of 25 Tons/hour Sheep Cattle Feed Pellet Production Line

The general layout of the project is divided into two parts: the office and living area and the production area. The gate of the enterprise is located in the north of the factory; the production area is mainly composed of main workshop, raw material warehouse, finished product warehouse, power distribution room, etc. The living area is mainly composed of office buildings, canteens, and staff dormitories. Due to the small number of people in the project, the flow of people and logistics share the same entrance and exit. The functional division is clear, and the production, office and auxiliary facilities are relatively complete. Therefore, the layout of this project is more reasonable.

Engineering Equipment of 25 Tons/hour Cattle and Sheep Feed Plant

5. Consumption of Raw and Auxiliary Materials and Water Balance

The main raw and auxiliary materials of the project are corn, wheat; soybean meal, cotton meal; trace elements, etc., all of which are purchased from outside and transported to the factory by automobile. See Table 2-3 for specific usage.

Table 2-3 Project raw material list

Serial number		raw material name		Design annual consumption		Actual annual consumption		Storage and transportation
1	Corn, wheat		72,000 t		3600t		Bagged, warehouse storage
2	Soybean meal, cotton meal		36,000 t		1800t		Bagged, warehouse storage
3	Trace elements		12,000 t		600t
4	package		2.4 million		120,000
5	gas		15,000 m ³ /a		750m³/a
6	fresh water		5670m³/a		2820m³/a		/
7	Electricity		330×10 ⁴ kWh		16.5×10 ⁴ kWh		/

6. The Main Process Flow of 25 Tons/hour Cattle and Sheep Feed Plant

A. Raw material cleaning

The raw materials pass through the cylindrical primary cleaning screen, the cone primary cleaning screen, and the permanent magnet cylinder to clear the stones, rope ends, paper chips, wood chips, etc. in the raw materials.

B. Smash

After the cleaned raw materials are measured, they enter the crusher for smashing. Dust will be generated in this section. The company has installed a pulse bag filter for dust removal.

C. Ingredients

Strictly follow the formula and measure various raw and auxiliary materials before mixing.

D. Mix

The prepared raw materials enter the mixer through the elevator, which is a closed device;

E. Granulation

The material is stirred evenly with saturated steam in the modulator through the modulator, and the prepared material enters the granulation chamber, and is squeezed by the roller to the ring die and passes through the hole of the ring die to form granules. This section will produce hot blast stove waste gas and treat waste gas.

F. Cooling

The materials enter the cooler for cooling, so that the materials are cooled to 2-3 degrees higher than the room temperature.

G. Classification

After the material is cooled, it enters the grading sieve, and the finished product can be obtained by replacing the grading sieve according to the product size.

The above is the article for you: 25 Tons/hour Large Cattle and Sheep Feed Pellet Production Line Project. If you are interested in our products or project solutions, please contact us. We will give you the best product quality and the best price. Email: enquiry@pellet-richi.com

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